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FG Electronic Flare Gun Product Overview The FG Electronic Flare Gun is designed to flare PFA and HP PFA tubing perflectly every time It is ideal for connections that need to be made in clean rooms in equipment cabinets or other hard to reach places where conventional flaring tools are not suitable The complete process of heating flaring and cooling is all contained within the gun Compact portable and easy to use the gun is offered in 5 sizes 1/4¡± to 1¡± Features Tubing snaps into jaws of the flare gun Indicator lights on the flare gun guide the operator during the heating flaring and cooling operations Compact and portable it is offered in 5 sizes 1/4¡± to 1¡± Model No Model No FG1K2 FG1K3 FG1K4 FG1K5 Tubing OD FG112 FG14 FG14 FG14 Benefits Holds tubing so that mandrel travel depth is consistent Perfect flare every time reduces potential leaks and downtime Ideal for working in areas where space is limited Faster set up of new equipment is possible Flare guns included in Kit FG116 FG16 FG16 FG16 Tubing ID FG14C 1/4" 5/32" FG16C 3/8" 1/4" FG18C 1/2" 3/8" FG112C 3/4" 5/8" FG116C 1" 7/8" *C Denotes Flare gun is shipped in carrying case FG18 FG18 FG18 FG112 Specifications Heating Cycle: 380¡Æ F to 420¡Æ F (193¡Æ C to 216¡Æ C) for 1720 sec 42 Cooling Cycle: 4560 sec Voltage: 120 VAC Cycle: 60 HZ Amperage: 2 amps Wattage: 240 watts Types of Tubing: Catalog 4150 FG112 FG116 PARTEK Tucson AZ MODEL FG14 SER NO 99999 120 VAC 60 HZ 2A NOV00 USA COOL HEAT POWER Parker Hannifin Corporation Partek Operation Tucson AZ
Tube Flaring There are many advantages to making connections with flared fittings The flared fitting is the cleanest breakable connection available because of its low dead volume This decreases the chance for particle entrapment in the fitting From the cross section it is evident that the tube is supported on the inside This prevents the tubing from ovalizing or bottoming out therefore allowing the flared fitting to perform well in vibration and side loading applications Flaring and Assembly Procedure 1/4" 1" Tubing Sizes 1 Cut tubing evenly using a tube cutter: TCTR1 for 1/8" 1/2" TCTR2 for 1/8" 3/4" TCTR3 for 1/8" 1 1/2" 2 For PVDF or PFA nuts slip small end over tubing For HT nut assemblies slip small end of nut and small end of gripper over tubing 3 Holding the flare gun push lever to the most forward position 4 Squeeze trigger 12 to 14 times to reset the mandrel to the start position 5 Move top lever to the most rear position 6 Insert the correct sized tubing See page 42 7 Click trigger until resistance is lost 8 Plug in tool and put the lever in the center position 9 After 30 seconds you will hear a beep 10 Ratchet the trigger until resistance is felt and note the amber LED coming on to indicate that cooling has begun 11 After this light goes out move the lever into the most forward position 12 Remove the flared tubing 13 Push flared tubing end over desired fitting body until it stops Make sure that gap between end of tubing and fitting body shoulder is not more than 125" (32mm) 14 For PVDF or PFA nuts tighten onto fitting body as per Table 1 below For HT nut assemblies tighten onto fitting body per Table 1 Once desired temperature has been reached retighten per Table 1 GUIDE POST JAWS TUBING HEATER COILS MANDREL HEATING CYCLE 43 GUIDE POST FG Electronic Flare Gun F F i i t ttt t tiii i n n g g S S i i z z e Table 1 1 1 1 / / 4 4" "" " 3 3 3 / / 8 8" "" " 1 1 1 / / 2 2 " " 3 3 3 / / 4 4 " " 1" 1" 1" 1" P P V V VD D DF F F & & & P P PF F FA A A N N Nu u ut t ts s s m m mi i in n ni i im m mu u um m m t t ti i ig g gh h ht t te e en n ni i in n ng g g t t t o o r r q q u u e e ( i i n nn n c cc c h hh h l l b b s s / // / N N m ) H T N u t t A s s e m b l i e s m m i i n n i i m m uu u m m t t i i g g h h tt t e e n n i i n n gg g tt t o o r r q q u u e e ( ( i i n n c c h h l l b b s s / / N N m m ) ) HEATER COILS MANDREL PARTEK Tucson AZ MODEL FG14 SER NO 99999 5 / 6 8 / 9 11/ 1 2 14/ 1 6 30 / 3 4 14/ 1 6 14/ 1 6 18/ 2 0 18/ 2 0 50 / 5 7 The tubing is inserted into the gun and the jaws bite down on the tubing The gun heats the tubing to the ideal temperature and alerts the user when the cycle is complete At this time the flare mandrel is pushed into the tubing in the flare position where it is held for the cooling cycle JAWS TUBING COOLING CYCLE 120 VAC 60 HZ 2A NOV 00 USA Parker Hannifin Corporation Partek Operation Tucson AZ COOL HEAT POWER